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Medical Device Assembly and Inspection

Production Tracking for Medical Devices Manufacturing

Enable full traceability without the paper, delays, or compliance risk

Tulip helps medical device manufacturers digitize production with real-time apps that capture data from operators, equipment, and sensors. Replace paper travelers and manual logbooks with eDHR-ready records, improve visibility into high-mix operations, and simplify audit readiness.

A smarter way to track and manage medical device production

Capture operator and equipment data as part of the workflow without manual entry or paper logbooks. Automatically track part history, component-level genealogy, and process data to generate audit-ready records and catch deviations before they become quality issues.

production manager

React faster to deviations and improve production reliability

Give operators the tools to flag defects, deviations, or downtime in real time. Track cycle time, first-pass yield, and unit-level genealogy to surface issues before they impact quality. Balance workloads across stations to maintain delivery and inspection readiness.

Medical Device Production Dashboard
  • Elevate productivity

    bottlenecks in manual assembly, testing, or inspection using real-time alerts—no more waiting for daily reports.

  • Create a digital audit trail

    Maintain GxP-compliant records with e-signatures, timestamps, and user access controls. Know who did what, when, and under what conditions.

  • Accelerate quality reviews

    Resolve issues faster with live data. Use review-by-exception to cut Device History Record (eDHR) review time.

Recognized Leader in Frontline Operations

  • G2 Leader 2024
  • Leader IDC Marketscape 2024-2025
  • 4.5 rating on Gartner Peer Insights 2024
  • Challenger MES 2021, 2022, 2023

An easier way to digitize and monitor production

  • No-Code App Editor

    Build easily validated, user-friendly apps that improve visibility and compliance without writing code. Start fresh or adapt pre-built templates for eDHRs, logbooks, or inspection records.

  • Flexible Interfaces

    Run apps on tablets, HMIs, and desktop workstations across assembly, testing, and packaging stations. No IT bottlenecks, no workflow disruption.

  • Edge Connectivity

    Capture data from inspection stations, sensors, and shop floor systems while preserving validated workflows and data integrity.

  • Integrations With Your Existing Systems

    Sync operator activity and production data with your ERP, QMS, and PLM systems to ensure traceability and simplify compliance reporting.

  • Visualize Operator Data

    Track cycle times, yield, deviations, and environmental conditions to identify risks and continuously improve process reliability.

  • GxP-Ready Platform

    Tulip includes validation documentation and SOP templates, helping teams meet FDA and ISO 13485 requirements faster.

Built for leading medical device manufacturers

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    Laerdal Error-Proofs Medical Kit Assembly with Vision Verifications

    Learn how Laerdal streamlines their kitting procedure and uses computer vision to reduce defects across thousands of products shipped to zero.

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  • ArchForm Aligner Line

    Orthodontic Manufacturer Ensures Compliance of Custom Orthopedic Aligner Manufacturing with an End-to-End Solution Using Tulip

    See how Tulip’s reliable eDHRs helped orthodontic manufacturer scale quickly and double their production capacity.

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Frequently Asked Questions
  • How does Tulip improve traceability in medical device production?

    Tulip captures unit-level data from operators, machines, and sensors to provide a complete digital record of every step in the build process. With automatic genealogy tracking, you can trace each finished device back to its components, materials, and operators. This end-to-end visibility reduces risk, simplifies investigations, and ensures full compliance with FDA and ISO traceability requirements.

  • Can Tulip help reduce eDHR review time?

    Yes. With Tulip, all operator actions, inspections, and process parameters are recorded digitally and verified in real time. Review-by-exception highlights only deviations or missing entries, allowing quality teams to focus where it matters. This significantly reduces Device History Record (DHR) review cycles, helping you release products faster without sacrificing compliance.

  • How does production tracking with Tulip support audit readiness?

    Every activity in Tulip is automatically logged with timestamps, e-signatures, and access controls, creating a complete audit trail. Supervisors and auditors can instantly see who performed which step, when, and under what conditions. This reduces the burden of manual documentation and ensures you’re always prepared for FDA or notified body inspections.

  • What impact does production tracking have on operators?

    Tulip apps guide operators through standardized workflows, replacing paper logbooks and manual data entry. This reduces errors, shortens training time, and gives operators confidence they’re following the right steps. Operators can also flag deviations or downtime instantly, helping supervisors react faster to issues and maintain production reliability.

  • How does Tulip integrate with existing quality and ERP systems?

    Tulip connects directly with ERP, PLM, and QMS systems to ensure production data flows seamlessly into your compliance and reporting processes. On the shop floor, it integrates with inspection stations and sensors, capturing data at the source. This interoperability ensures full traceability without forcing you to replace existing systems or equipment.

Improve your production tracking capabilities with Tulip

Digitize your production workflows and gain real-time traceability across assembly, testing, and packaging, with built-in compliance from day one.

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