Lean Manufacturing Software

Lean Manufacturing Software That Keeps Up With Your Kaizens

Your CI team authors the andon boards, kanban loops, audits and standard work themselves, then changes them the week the improvement is found.

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SBD Operator at Tulip terminal
The Problem

Why lean programs stall at the software layer

Improvement ideas outrun the capacity to implement them. Changing a work instruction, an audit, or a kanban loop means a ticket queue or a vendor release window, so the backlog grows fastest in the programs working best.

The standard on the floor stays months behind what the team already knows.

Reduction in changeover time
29%
AstraZeneca
Reduction in scrap from incorrect dies
96%
VEKA
Increase in inventory turns
10×
Avon Technologies
Kanban Material Requests

The lean toolkit, running on live data

Configurable app suites from the Tulip Library, connected to what your machines and operators are doing right now.

  • Digital andon

    Operators raise an alert from the station. It routes to a named person and escalates when it goes overdue.

  • Error-proofing

    Hold a part at the station until it passes. Vision detectors verify what an operator can miss.

  • Standard work

    Versioned digital work instructions that get revised when the standard does, with approvals.

  • OEE and downtime

    Runs manually with no machine connection, or automatically once the machine is on the network.

A platform your process engineers can change

Tulip is a composable operations platform. The workflows are yours to build and change, with native AI to speed the building, governance that holds across sites, and real-time production data available on-demand.

Process engineer building an app in Tulip
  • Built by your own team

    The process engineers who know the work build and change the workflows themselves, without a vendor ticket or a place in a development queue.

  • Built faster with AI

    Turn documents you already have into working apps, ask questions of your operations data in plain language, and hand routine workflow steps to agents. Agents are in beta.

  • Real-time production data

    Data lands in Tulip as operators work and machines run, so dashboards show the current state of the line instead of yesterday's numbers.

  • Governed as you scale

    Every change is versioned and, where you need it, approved before deploying. What works at one site moves to the next. Both sit on the Enterprise plan.

Customer stories

What lean teams have achieved with Tulip

See how leading manufacturers use Tulip to improve their operations. Select a company to see the detail behind each result.

“We’ve seen our quality issues drop dramatically because the machine can’t enter production without a first-piece inspection.”

Ryan InfantozziSystems Engineer, VEKA

Four US extrusion sites moved off a homegrown system, paper forms and disconnected spreadsheets onto one standard that each site could skin differently.

96%
Reduction in scrap from incorrect dies and materials
60%
Reduction in customer returns
Minutes
Root cause analysis, from days to
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How Tulip supports your lean program

Your CI team authors the lean workflows

Andon boards, kanban loops, audit checklists and standard work are authored in the App Editor without writing code. Process engineers and CI leads do the authoring; operators run what's published. An existing PDF procedure can be converted into a starting app rather than rebuilt.

  • Author in the App Editor without writing code
  • Use AI to convert an existing PDF procedure into a starting app
  • Embed photos, video and annotated images at a step
  • Custom widgets need HTML, CSS and JavaScript
DMG Mori engineer building an app

Works with the systems you already have

Tulip connects to the systems already running your floor instead of asking you to replace them. Machine data and your system of record both come in, along with what gets captured during assembly.

  • Your system of record

    Tulip connects to SAP and other major ERPs, so production data doesn't live in two places.

  • Machines and devices

    OPC UA and MQTT connect natively, part of 700+ device integrations that bring machine and sensor data in alongside what operators enter by hand.

  • Everything else

    60+ pre-built connectors cover the QMS, PLM, and other business systems most manufacturers already run, plus an open API for anything else.

Common questions about lean manufacturing software

See how Tulip fits your lean program

Walk through the workflows with our team and decide what you would build first.

DisrFactory Illustration