Poka Yoke

Reduce human error with error-proof operations.


  • Goals


    • Reduce human error throughout your production by error proofing your processes.
    • Increase productivity by helping the workforce perform more tasks, with less mistakes.
    • Reduce quality costs by preventing rework and scrap.

  • Features


    • Create instructions that allow workers to follow step-by-step processes.
    • Incorporate photographs, videos, CAD drawings, and multimedia to guide operators.
    • Use Tulip’s Light Kit to guide your team with easy to set up pick-to-light and pick-to-place functionality.
    • Include error warnings (lights/sounds).
    • Connect calipers, scales, cameras, and other IoT-enabled devices to make sure workers stay within tolerance and complete the process to specification.
    • Track and visualize your processes to assess the effectiveness of error-proofing initiatives.
    • Create reports and dashboards to visualize and identify error-proofing opportunities.

  • Interactive Visual Work Instructions
    Increase operator productivity through IoT enabled interactive work instructions.
  • New Employee Training
    Turn your new hires into experienced workers.
  • New Product Introduction
    Speed-up your time-to-production so you can launch products faster.

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